Quality control and inspection of parts

The main reason that motivates company managers to install this type of device is to ensure the quality of parts produced.

In addition, other motivations lead companies to equip themselves with our system:

Reduce the number of damaged products leaving the production area.
Inform managers where in the production line the faulty part is located.
Maintain productivity by alerting only when a default is detected.
Alert managers that a machine needs to be checked if the default is repeated.

Why choose the Yumain sensor?

  • The sensor is connected directly to the actuators or PLC: industrial communication protocol Modbus PCP. Only an RJ45 power connector is required.

  • Installation and setup are quick and easy, you can do it yourself in a few minutes

  • Once a product is learned, the system does not need to learn it again

  • The sensor has a very high level of detection accuracy

  • The alert system is connected, with wireless communication between the sensor and a terminal.

  • Default detection is carried out in real time in static or dynamic mode.

  • Different products can be inspected on the same conveyor in succession. Once each product has been learned once, no additional settings are required.

PLAN TO PREVENT,

Inspect each stage of your production line and react immediately to any default found (retracting the product from production, checking the machine concerned, resetting a robot, etc.)

DEFAULT DETECTION ON A GLOVE

YOU WANT TO KNOW IF OUR SENSOR IS SUITABLE FOR YOUR PRODUCTS?

Send us 2 photos of the product in good condition and 2 photos of the product with a default. We will send you the result of the detection of your product confidentially within 48 hours.


OUR ALERTS ARE RELIABLE

The parts defect detection system is based on a combination of our robust algorithms and filters applied by image processing.

OUR DEFAULT DETECTION SYSTEM IS ECONOMICAL

If your technical teams within your company can do it, our solutions are designed to be installed directly by them. This significantly reduces the cost of installation.

OUR DEVICES ADAPT TO YOUR ENVIRONMENT

Because they are versatile, compact and discreet, these warning and non-intrusive devices can be installed near a variety of locations.

They can be installed at different points in the production line to check the quality of the product at each stage.

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Solution Sheet

Our certificates and operating instructions are available on request.

To do so, please go to the contact area by clicking here.

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THE FUNCTIONNING OF THE PARTS DETECTION DEVICE

Based on bio-inspired algorithms, the artificial intelligence embedded in the sensor allows the detection of defects on parts.

The image captured by the video sensor is processed in real time directly in the device case and will trigger an alert via one or more dry contact outputs. There are many different types of alarms: light, sound, voice, wireless, or any other solution.

This information can also be stored and time-stamped for statistical purposes, but also to supply useful indicators to the QSE manager.

As this solution respects the security of the company’s data, the image is deliberately not stored. Nevertheless, a memory of the events (images) can be kept locally on request, or transmitted to a concentrator via an IP link. This solution, due to its fanless design, requires no maintenance.

A FLEXIBLE INSTALLATION

Thanks to technical developments, and the choice of a universal support type Ram-Mount™ (https://www.ram-mount.fr), the sensor can be installed on various supports.

Installation on a mast or on a wall are the most commonly adapted solutions. Installation on a gantry or scaffolding is also possible.

THE NECESSARY CONNECTIONS

This device includes all the elements necessary for its operation and installation. In its basic version, it only requires an external power supply + connection to the light and sound device (“plug & play” concept). The connection to the cloud, or to the company network is unnecessary.

THE DIFFERENT POWER SUPPLY MODES POSSIBLE

The device is powered by an RJ45 cable.

OUR SYSTEM IS BENEFICIAL FOR THE WHOLE COMPANY

Customer/User

  • Guarantee of the quality of the products purchased

Management

  • Quick and easy implementation on all production sites for a reduced budget
  • Reduction of costs related to customer returns (refunds, exchanges, administrative costs, etc.)

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